Wire Rope
 Wire Rope
Wire Ropes

6x19 & 6x36

Rotation-Resistant

Premium Value

Swaged

Specialty Small Ropes

Wire Rope Slings

Single Part Body

Grommet

 Wire Rope
 Support
Rope Selection

Construction

Classifications

Special Construction

Cores

Basic Types

Lay

Measuring Dia.

Rope Inspection and Removal

Inspection

What to Look For

Wear/Abuse

Removal Criteria

Extending Rope Service

Warnings



Support: Rope Inspection and Removal:
What to Look For


Here's what happens when a wire breaks under tensile load exceeding its strength. It's typically recognized by the "cup and cone" appearance at the point of failure. The necking down of the wire at the point of failure to form the cup and cone indicates failure has occurred while the wire retained its ductility.

This is a wire with a distinct fatigue break. It's recognized by the square end perpendicular to the wire. This break was produced by a torsion machine that's used to measure the ductility. This break is similar to wire failures in the field caused by fatigue.

 A wire rope that has been subjected to repeated bending over sheaves under normal loads. This results in fatigue breaks in individual wires -- these breaks are square and usually in the crown of the strands.

  An example of fatigue failure of a wire rope subjected to heavy loads over small sheaves. The breaks in the valleys of the strands are caused by "strand nicking." There may be crown breaks, too.

  Here you see a single strand removed from a wire rope subjected to "strand nicking." This condition is a result of adjacent strands rubbing against one another. While this is normal in a rope's operation, the nicking can be accentuated by high loads, small sheaves or loss of core support. The ultimate result will be individual wire breaks in the valleys of the strands.